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arrowHow Draft Beer Systems Work

How Draft Beer Systems WorkIt's easy to pour a pint of delicious draft beer. Discover what's happening behind the scenes to make it possible.

When you pull the tap handle to pour a pint of your favorite cold, delicious draft beer, something magical happens behind the scenes.

From the keg to your cup, there are several key kegerator parts that work together as a system to make it happen:

Draft Beer System

Faucet Handle

Often referred to as a tap handle or faucet knob, the faucet handle is the magnificent little lever that you pull forward to coax the beer through the faucet spout and into your pitcher or pint. This kegerator part brings personality and character to your draft beer system and KegWorks carries all kinds of tap handles for all kinds of bars and beer drinkers.

There are industry standards for tap handle threads, so it's easy to screw almost any tap handle onto your faucet. Keep in mind that tap handle threads are different in North America than they are in Europe, so if you have a European faucet you will need a European handle.

The thread standard for US draft beer industry for US produced tap handles is 3/8"-16 UNC threads.

Faucet

The faucet is the tap that your beer is dispensed from. Faucets are available in different grades and vary in quality, appearance and price. With so many modifiers, your faucet options are endless. It's wise to have an idea of the performance you want to achieve, the look that you're going for and how much you're willing to spend before you choose this particular kegerator part for your system. Also keep in mind that to serve Guinness or other nitrogen dispensed beers you will need a European Specialty faucet or Stout faucet.

All of the faucets sold at KegWorks have standardized North American attachment male threads, for connecting to the shank (1-1/8-18 UNES-2A). Faucets from outside of the US (most commonly European faucets) will not attach to shanks with North American threads but specialized adapters can be purchased to make this work.

No matter what kind of faucet you choose, it should be disassembled and cleaned regularly. Faucet maintenance should be a part of your standard system cleaning.

Shank

This very important kegerator part is what connects the beer line to your faucet. So what exactly is a shank? It's an externally threaded chrome-plated brass tube that runs through the hole you drill in your fridge door or through the hole in a draft tower. The faucet screws onto the front end of the shank and the beer line attaches to the back end, via the threaded fitting or hose barb.

North American shanks have standardized female faucet threads at their fronts and male threads on their bodies. This standard assembly conveniently makes different brands of faucets and connecting nuts interchangeable. It can prove to be problematic if one is trying to use equipment from outside North America, however as a foreign faucet will not thread on to the shank.

The standard North American shank thread is a 7/8-inch x 14 straight pipe thread.

Beer Line

An integral part of kegerator systems, the beer line is a piece of dense 3/16-inch Inner Diameter, food-grade tubing that connects the keg coupler to the rear of the shank assembly. Beer line can be purchased by the foot or as a pre-made jumper, complete with the hex nut connectors that you need to secure the ends of the beer line to the shank and coupler.

Keg Coupler

An important part of a kegerator fridge, the coupler attaches to the flange on top of a keg and allows the gas into the keg so that it can push the beer out. There are six different types of the beer keg coupler available and which keg tap coupler you need depends on the brand of beer that you want to serve. We've got everything to figure out which one you'll need! Check out our coupler list!

Air Line

As you can imagine, the air line is the part of your kegerator system that the air runs through. This very important piece of 5/16-inch Inside Diameter, heavy-duty plastic tubing allows air to flow easily from the regulator to the keg coupler. Like beer line, air line can be purchased by the foot or as a pre-made jumper, complete with the screw clamps needed to secure the ends of the air line to the regulator and coupler.

Regulator

The regulator is the part of your kegerator fridge that connects to the CO2 tank. It regulates the gas pressure and keeps it at the proper level for dispensing beer. Most of the kits that you'll find at KegWorks come with a double gauge regulator. One gauge tells you the pressure going into the keg and the second gauge tells you how much air you have left in your air tank.

KegWorks sells secondary regulators designed for use in conjunction with a primary regulator. These secondary regulators allow you to dispense two or more beers at separate pressures. The number of beers will be determined by the number of regulators connected in series to form the secondary regulator. The only catch is that your highest pressure must be configured to run from the primary regulator. Secondary regulators must be set at a lower pressure than the primary regulator.

CO2 Tank (compressed gas cylinder)

KegWorks sells 5 and 10-pound Aluminum CO2 tanks, and 10-pound Aluminum nitrogen tanks (for serving Guinness and other nitrogen dispensed beers). When choosing your tank, keep the following in mind:
  • Aluminum tanks are much lighter than steel and they won't rust in damp or wet cooler/refrigerator environments.
  • A 5-pound CO2 tank serves about 5-7 half kegs of beer.
  • Welding supply companies, fire extinguisher supply companies, and gas dealers can fill CO2 tanks. Look under "Gas" in the yellow pages in your local phone book for dealers near you.
  • All tanks that sold at KegWorks are new, fully inspected, have valid hydro test stamps and bear all the correct US DOT and Transport Canada crown markings.
  • All CO2 tanks have CGA 320 valves installed.
  • All Nitrogen tanks have CGA 580 valves installed.

Draft Tower

Insulated metal towers allow you to dispense beer from the top of your kegerator fridge or right from your countertop. Keg towers vary in shape, finish and the number of faucets that they have, so there are plenty of options to consider when you’re finding a draft beer tower that fits your bar and reflects your style.

Here's how they work: there's a flange on the bottom of the draft tower and a hole cut into the side, close to the top. The bottom flange is for securing the tower to the surface of your choice (such as the top of a kegerator refrigerator or your countertop) and the hole is for securing the tower shank. Your faucet then attaches to the front of the tower shank and the beer line runs from the rear of the shank down through the center of the insulated tower and into the refrigeration unit, where it attaches to the keg coupler. Talk about productive teamwork!

Beer Line Cleaning Kits

Fact: Dirty beer lines are the leading source of home draft system problems KegWorks' Customer Service Team witnesses.

Don't fret. We know what causes these problems and we've got what you need to avoid them. Over time your beer lines collect deposits of yeasts and sugars that can affect the taste of the beer and cause irritating excess foaming. So, as with any system, regular preventative maintenance is key. Cleaning your lines is important for the taste and quality of your draft beer. Not only will you have better immediate results when you clean your lines regularly, your kegerator system will live a much happier and much longer life.

We recommend that you clean your lines after each ½ keg.

We sell two types of cleaning kits: hand pump units and kits that use CO2 pressure from your CO2 tank. Both types are simple; they use air pressure to push a mixture of water and beer line cleaning solutions through the beer lines. The solution is specially developed to clear any harmful deposits from and sanitize your lines.

Note: All parts sold at KegWorks are made to conform to US draft industry standards, which makes it convenient to interchange parts from different manufacturers. If your kegerator is listed on the chart below, some of our parts might not fit your system as these makes and models have not conformed to industry standards:

Manufacturer Model Years Affected
Danby2004 and earlier
AvantiAll
Haier2004 and earlier
Nostalgia ElectronicsAll
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Faucet Handle FaucetShankBeer LineCoupler Air LineAir LineRegulatorCO2 Tank CO2 TankDraft Tower

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